Shenzhen Jinbao Technology Co.,Ltd
CN
Shenzhen Jinbao Technology Co.,Ltd Shenzhen Jinbao Technology Co.,Ltd

CE & ISO9001 certified – Jinbao delivers global quality to Chinese factories.

Home >  other > 

fully automatic PSA nitrogen generator

  The fully automatic PSA nitrogen generator is a professional gas production equipment developed based on mature oxygen-nitrogen separation principles and modern industrial automatic architecture. Optimized in five core design dimensions including system structure, core technology, automatic control logic, protective structure and operation maintenance adaptation, it abandons the shortcomings of traditional nitrogen making equipment such as redundant structure, high energy consumption, unstable purity and complicated operation. Adopting integrated modular design and intelligent cycle technology, it realizes unattended and continuous stable gas production, perfectly meeting the high-purity nitrogen demand of new energy lithium battery, electronic manufacturing, food preservation, precision hardware, chemical explosion-proof and other industries, serving as a standardized preferred equipment for on-site industrial nitrogen supply.

  In terms of overall structural design, the equipment adopts an integrated modular structure following the industrial design principles of compact layout, efficient heat dissipation and space saving. It highly integrates the air pretreatment unit, PSA separation core unit, intelligent control unit and pressure stabilization gas storage unit on an integral base, eliminating the problems of messy pipelines, cumbersome installation and large floor area of traditional split equipment. The optimized air duct and heat dissipation structure with a special airflow diffusion device effectively avoids molecular sieve pulverization and airflow disorder caused by high-speed airflow impact, smoothes the internal gas circulation, and greatly improves the overall operational stability to adapt to workshops with limited installation space.

  Equipped with a mature dual-tower PSA cycle separation technology and an upgraded 9-valve unequal pressure equalization system, the equipment features outstanding high efficiency and energy saving. Taking compressed air as raw material, it realizes precise oxygen-nitrogen separation by utilizing the different adsorption rates of carbon molecular sieves for oxygen and nitrogen through pressure adsorption and pressure relief desorption. The two adsorption towers alternately complete the whole process of adsorption and gas production, pressure relief regeneration, pressure equalization energy storage and flushing reset. Compared with traditional 8-valve models, it efficiently recovers residual pressure and nitrogen energy in the tower, greatly improves energy utilization rate, and reduces overall energy consumption and standby gas consumption. Equipped with high-precision carbon molecular sieves, it stably outputs high-purity nitrogen with adjustable purity ranging from 95% to 99.9995% to meet diverse working condition standards.

  As the core intelligent configuration, the customized PLC automatic control system supports full-process unmanned operation. After startup, the equipment automatically completes air filtration, pressure regulation, tower switching, molecular sieve regeneration and stabilized nitrogen output. The system adaptively adjusts adsorption and regeneration cycle parameters according to real-time gas consumption fluctuations, solving the problems of unstable purity and energy waste caused by peak and valley gas consumption. Built-in intelligent monitoring modules real-timely detect core data such as nitrogen purity, working pressure and operating temperature, with functions of overload, overpressure, self-inspection, fault alarm and emergency stop protection, avoiding equipment loss caused by idling and overload operation and ensuring long-term stable operation.

  Optimized for complex industrial working conditions, the equipment realizes excellent durability and anti-interference performance. The thickened pressure-bearing tower with patented internal balance compression structure and professional molecular sieve filling technology prevents molecular sieve loosening and pulverization, extending the service life of molecular sieves and reducing maintenance frequency. Industrial-grade wear-resistant and anti-corrosion pipelines and valves adapt to long-term high-frequency start-stop and high-pressure cycle operation. The front-end multi-stage precision pretreatment system removes moisture, oil and dust impurities from compressed air, preventing molecular sieve contamination and failure, and laying a solid foundation for long-term stable operation.

  Focusing on convenient later maintenance, the modular partition layout and standardized pipeline interface simplify disassembly, inspection and parts replacement, greatly reducing operation difficulty and maintenance costs. The fully automatic operation eliminates manual duty and labor costs, while the energy-saving process reduces long-term operating energy consumption. With comprehensive design optimization in structure, technology, automatic control, protection and maintenance, the fully automatic PSA nitrogen generator integrates stability, energy efficiency, practicality and economy, fully satisfying the high-efficiency, low-carbon and intelligent on-site gas production needs of modern industries.

How can we help you?

Product Registration Subscription Request a Quote