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containerized nitrogen membrane generator

  In harsh outdoor and enclosed operation scenarios such as open-pit mining areas, offshore platforms, onshore oil and gas fields, closed industrial parks and dusty factories, gas leakage, external impurity infiltration and air pressure imbalance have long been the core common defects of containerized nitrogen making equipment. Insufficient sealing performance will not only cause nitrogen loss and continuous decline of gas purity, but also allow dust, water vapor and corrosive gas to enter the core cavity of membrane modules, directly damaging hollow fiber membrane filaments, shortening the service life of core membrane elements, and raising equipment operation maintenance and replacement costs. Aiming at the widespread sealing failure problems in the industry, the containerized nitrogen membrane generator adopts full-level high-strength hermetic sealing design. It realizes dead-angle-free sealing protection covering container cabinet, membrane separation cabin, high-pressure pipeline, electric control cabin and gas inlet and outlet interfaces. Suitable for unattended outdoor operation all day long, it prevents internal and external gas cross-flow and medium leakage, and ensures long-term stable and efficient gas production relying on reliable sealing structure.

  The overall airtight sealing design of the container cabinet builds the first protective barrier. Different from ordinary simple container nitrogen generators with spliced gap technology, this containerized nitrogen membrane generator adopts integral welding sealing process. All welding seams of the cabinet are fully welded and polished, with double-layer sealing strips for edge compaction to completely block cabinet splicing gaps. Cabinet doors, maintenance ports and ventilation windows are equipped with pressure-resistant airtight locking structures. Even under strong wind, heavy rain, sandstorm and huge temperature difference between day and night in the wild, it can prevent external air, rainwater and dust from penetrating into the cabinet, stabilize the working air pressure inside the cavity, avoid external mixed gas entering the gas production loop, isolate pollution sources from external space, and protect all internal precision gas production components from external environmental interference.

  The exclusive high-pressure sealing design of the core membrane separation cabin protects the core gas production unit. The membrane separation component is the core part of membrane nitrogen generators. Sealing failure of the membrane cabin will lead to direct leakage of compressed air without separation, greatly reducing nitrogen recovery rate. Each membrane module is equipped with an integrated pressure-bearing sealing end cover, adopting high-pressure resistant fluororubber sealing gaskets that can withstand long-term working air pressure up to 1.6MPa. It avoids common problems such as gasket deformation, aging cracking and micro air leakage under high pressure. All connecting joints of membrane modules adopt dual protection of conical hard seal and thread sealant, adapting to long-term continuous start-stop and air pressure fluctuation working conditions, eliminating micro leakage under high pressure completely, ensuring all compressed air flows through hollow fiber membranes for complete nitrogen-oxygen separation, and maximizing nitrogen output rate and gas purity.

  The isolated sealing design of full-range pipelines and electric control cabins refines full-process sealing protection. All high-pressure gas transmission pipelines adopt seamless steel pipes, and pipeline joints are sealed by stainless steel welding instead of aging-prone ferrule connectors, eliminating air leakage risks after long-term high-pressure operation. Meanwhile, an independent sealed electric control cabin is configured to completely separate the electric control system from the gas production circuit physically. Sealing partition plates block gas and moisture from entering the electrical area, preventing electrical corrosion and short circuit faults caused by gas leakage. All external air inlet, outlet and drain ports adopt integrated sealed quick connectors with automatic closing and sealing after plugging and unplugging. No extra sealing accessories are required, balancing installation convenience and long-term airtight performance.

  Most containerized nitrogen generators on the market focus on integration rather than sealing, resulting in hidden air leakage and purity attenuation after short-term operation. This containerized nitrogen membrane generator adopts strict industrial sealing standards for overall machine design, covering four key sealing areas: cabinet, membrane cabin, pipeline and electric control cabin. It takes mobility, all-weather environmental adaptability and zero-leakage airtight performance into account. It supports direct hoisting, movement and on-site commissioning without frequent air leakage detection and regular sealing replacement. Perfect for harsh scenarios including infrastructure-free wild sites, high salt fog offshore areas and high-dust mining sites, it provides an integrated gas supply solution with full sealing, low loss and low maintenance for outdoor mobile on-site nitrogen production.

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