Shenzhen Jinbao Technology Co.,Ltd
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Shenzhen Jinbao Technology Co.,Ltd Shenzhen Jinbao Technology Co.,Ltd

CE & ISO9001 certified – Jinbao delivers global quality to Chinese factories.

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laboratory grade psa nitrogen generator

  I. Innovation of Laboratory Gas Supply: Cylinder-Free, On-Demand High-Purity Nitrogen from PSA Generators

  High-purity nitrogen serves as an essential inert gas source across laboratories for physical-chemical analysis, biomedicine, material science research, environmental monitoring and other disciplines. Traditional nitrogen supply relying on high-pressure nitrogen cylinders and liquid nitrogen storage tanks brings long-term drawbacks: transporting cylinders poses safety hazards such as high-pressure explosion and leakage when tipping; unmonitored residual gas may cut off gas supply mid-experiment, causing chromatographic baseline drift, mass spectrometry detection failure and scrapped oxidized samples; continuous high costs occur from purchasing, transporting and regular replacement of bottled nitrogen; residual water vapor and impurities inside cylinders make it hard to sustain stable ultra-high purity of 99.999%, directly impairing data repeatability of precision instruments.

  Laboratory grade PSA nitrogen generators adopt mature Pressure Swing Adsorption gas separation technology. Using atmospheric air as raw material, they only require power supply and basic compressed air to continuously produce laboratory-standard high-purity nitrogen on-site. As an all-in-one replacement for bottled nitrogen and liquid nitrogen supply systems, they become core equipment for gas source upgrading in modern standardized laboratories, compatible with all precision experimental instruments including Gas Chromatography (GC), Liquid Chromatography-Mass Spectrometry (LC-MS), Thermogravimetric Analyzer (TGA), Differential Scanning Calorimeter (DSC), glove boxes and inert shielding for sample pre-treatment.

  II. Core PSA Technology Principle for Stable High-Purity Nitrogen Production

  This equipment features a dual-tower PSA physical separation process without chemical reactions, achieving precise nitrogen-oxygen separation via selective adsorption of high-performance Carbon Molecular Sieves (CMS). Nitrogen naturally accounts for 78% of atmospheric air, while oxygen, carbon dioxide, water vapor and dust act as interfering impurities. The microporous structure of carbon molecular sieves differentiates gas molecules by diffusion rate: smaller oxygen molecules diffuse faster and are fully adsorbed and trapped under pressurized conditions, while nitrogen molecules penetrate the sieve bed to form high-purity product nitrogen.

  The complete working cycle consists of three stages. First, pressurized adsorption: pre-treated clean compressed air enters Tower 1. At the standard working pressure of 0.6-0.8MPa, oxygen, moisture and carbon dioxide are adsorbed by carbon molecular sieves to continuously output high-purity nitrogen. Second, pressure equalization: high-pressure nitrogen from Tower 1 flows into Tower 2 to balance pressure of both towers and cut energy consumption drastically. Third, depressurized regeneration: Tower 1 releases pressure to atmospheric level, adsorbed oxygen impurities desorb and exhaust automatically to restore adsorption activity of molecular sieves. At this time, Tower 2 switches to adsorption mode. The two adsorption towers operate alternately in a fully automatic cycle of only 60 seconds, delivering uninterrupted 24-hour gas supply and eliminating gas cutoff risks.

  The air intake pre-treatment system is equipped with four-stage precision purification modules: primary dust removal filter, oil-free oil removal filter, freeze-drying dewatering and ultra-precision activated carbon purification. These layers intercept dust, oil vapor and free moisture step by step, delivering nitrogen with a dew point as low as -45℃ and oxygen impurity content controlled within 5ppm minimum. Nitrogen purity is adjustable freely from 95% to 99.9995%, covering all gas standards from general physical-chemical experiments to ultra-high precision trace mass spectrometry analysis.

  III. Laboratory-Specific Integrated Design Adapted to Strict Lab Environment Requirements

  Tailored for labs with limited space, low noise demands, safety compliance and simple maintenance, the equipment adopts an integrated cabinet structure with compact vertical layout. Silent universal casters are installed at the bottom for flexible movement beside chromatographic consoles and lab benches, covering a floor area less than 0.6㎡ with no dedicated machine room required. The whole cabinet shell is made of anti-corrosion cold-rolled stainless steel with spray coating, resisting corrosion from volatile acid-base lab gases. All pipelines and valves are crafted from 316L food-grade stainless steel to prevent nitrogen contamination by metal ions and impurities.

  Standard configuration includes an intelligent fully automatic PLC touch control system with a 7-inch high-definition LCD interactive panel, displaying real-time nitrogen purity, output flow, gas supply pressure, equipment runtime, filter loss early warning and molecular sieve operating status. Multi-stage safety protection programs are built in, including overpressure relief protection, low-pressure shutdown protection, overload power-off protection, automatic fault alarm and shutdown self-locking function, delivering complete safety guarantees for unattended long-term operation and completely eliminating storage risks of high-pressure cylinders.

  Noise reduction optimization fully meets quiet lab standards: adsorption tower valves are fitted with silent buffer dampers to control overall operating noise within 52 decibels, lower than general lab ambient noise levels. Modular shock-absorbing bases isolate compressor vibration to avoid interference with detection precision of analytical balances and spectrometers. Consumable replacement procedures are extremely user-friendly: front-opening maintenance compartment allows filter, valve and molecular sieve disassembly without professional tools, with routine maintenance finished by a single operator within 5 minutes. The core carbon molecular sieve boasts a service life of over 10 years, drastically cutting long-term maintenance investment.

  IV. Full-Scenario Laboratory Applications Covering Multidisciplinary Scientific Research & Testing

  Chromatography & Mass Spectrometry Labs: Carrier gas for Gas Chromatography, purge gas for ECD detectors, nebulizer gas for LC-MS, shielding gas for Evaporative Light Scattering Detectors (ELSD). High-purity nitrogen of 99.999% eliminates baseline stray peaks, improves detection accuracy of trace pollutants, pharmaceutical ingredients and organic compounds, and avoids chromatographic column loss caused by oxidation via oxygen.

  Material & Chemical Labs: Inert shielding gas for high-temperature sintering, catalytic reactions and sample calcination inside glove boxes, isolating air to prevent oxidation and deterioration of metal powder, polymer materials and nano samples; explosion-proof gas for pipeline purging and reactor displacement to reduce safety risks of flammable and explosive experimental materials.

  Biomedicine & Food Testing Labs: Inert isolation protection for microbial cultivation, ampoule sealing of pharmaceuticals and accelerated food shelf-life testing. Oil-free and water-free clean nitrogen avoids contamination of biological samples and test specimens, complying with gas cleanliness standards for pharmaceutical and food industries.

  Environmental & Third-Party Testing Labs: Purge and trap gas for pre-treatment of water, soil and atmospheric pollutants. Modular expandable design enables simultaneous stable gas supply for multiple chromatographic instruments, adapting to high-volume sample testing workflows of third-party inspection institutions.

  V. Long-Term Cost Advantages: Core Lab Solution for Cost Reduction & Efficiency Improvement

  Compared with traditional bottled nitrogen supply, laboratory grade PSA nitrogen generators deliver outstanding economic benefits for long-term operation. Annual expenses including gas purchase, transportation, on-site replacement labor and cylinder inspection & rental fees exceed ten thousand RMB for small and medium-sized labs. PSA generators only consume minimal electricity and compressed air with no continuous gas procurement costs, recovering equipment investment within 3 to 6 months.

  Operational convenience is fully upgraded: one-click startup for automatic gas production with on-demand nitrogen output, eliminating dedicated cylinder storage space and manual workload of frequent supplier communication and cylinder replacement. Purity and flow can be adjusted with one click according to daily experimental projects to flexibly match gas standards of different instruments. Safety hazards from transportation, storage and operation of high-pressure cylinders are avoided, complying with safety assessment standards for universities, third-party testing institutes and pharmaceutical labs, and meeting gas supporting requirements for CNAS and GLP laboratory management certifications.

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