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With continuously increasing requirements for nitrogen purity and gas cleanliness in industrial manufacturing, food preservation, electronic packaging, lithium battery production, laser processing and other fields, traditional oil-lubricated nitrogen generation equipment often suffers from oil pollution, frequent filter element consumption and oil contamination of finished products. The Oil Free CMS Nitrogen Generator adopts oil-free air compressor combined with CMS (Carbon Molecular Sieve) pressure swing adsorption nitrogen generation technology. The output gas is completely free of oil contamination throughout the process, preventing lubricant aerosol from mixing into nitrogen from the source, and providing stable nitrogen supply with high cleanliness for various industries.
The complete system mainly consists of an oil-free screw air compressor, pre-air purification unit, CMS carbon molecular sieve adsorption towers, pneumatic control system, nitrogen buffer tank and online purity monitoring module. Compared with oil-lubricated nitrogen generation units, the biggest advantage of the oil-free structure is that no lubricating oil is involved in compression. The original quality of compressed air is greatly improved, the load of rear air filters is significantly reduced, the replacement cycle of consumable filter elements is extended, and long-term operation and maintenance costs are lowered. As the core medium for gas separation, carbon molecular sieve makes use of the difference in diffusion rate between oxygen and nitrogen molecules. It selectively adsorbs oxygen in the air under pressurization to enrich and produce nitrogen; molecular sieve desorbs and regenerates under depressurization to realize continuous cyclic gas production with mature and reliable technological process.
The equipment adapts to a wide range of working conditions. Nitrogen output flow covers small laboratory models to large industrial complete sets, and nitrogen purity can be adjusted from 95% to 99.9995%. The produced nitrogen is oil-free, water-free and low in dust. Multi-stage precision oil removal filters are not required. It is perfectly suitable for production processes where oil contamination is strictly prohibited. In industries such as lithium battery cathode and anode material production, semiconductor component packaging, SMT electronic welding protection, food nitrogen-filled preservation, pharmaceutical API protective packaging, precision heat treatment and 3D printing inert shielding, grease contamination will directly lead to product rejection and potential safety hazards, making Oil Free CMS Nitrogen Generator an essential gas supply equipment.
In terms of operation stability, the integrated pipeline layout is equipped with high-quality oil-free pneumatic valves featuring fast response and excellent air tightness to reduce gas leakage loss. Equipped with intelligent PLC automatic control system, it supports 24-hour unattended continuous operation. Real-time data including nitrogen pressure, flow rate, purity and adsorption cycle are displayed. It is equipped with automatic alarm for low purity, abnormal pressure protection and fault shutdown warning, facilitating remote monitoring and on-site inspection by maintenance personnel. Optimized carbon molecular sieve filling technology effectively prevents molecular sieve pulverization caused by air flow erosion, extends the service life of adsorption medium and reduces overhaul frequency.
Energy consumption control is the key focus of unit design. The pressure swing adsorption cycle program is optimized through digital simulation to reasonably match the timing of adsorption, pressure equalization and desorption, and cut down unnecessary consumption of compressed air. The whole unit achieves excellent noise control. The oil-free main unit generates less vibration during operation, so it can be placed in the workshop without an independent sound insulation room. The modular structure facilitates transportation, hoisting and on-site installation. Only power supply and simple drainage are required for basic supporting facilities with low infrastructure investment.
In comparison of long-term operation cost, traditional oil-type nitrogen generation systems need regular replacement of lubricating oil, oil separator filters and multi-stage oil removal filters, bringing various consumables and frequent replacement. The Oil Free CMS Nitrogen Generator eliminates oil content from the gas source. Only dust removal and drying filter elements need regular replacement, which greatly reduces consumable expenditure. Meanwhile, stable nitrogen cleanliness avoids mass product quality accidents caused by oil pollution and cuts implicit economic losses.
Optional supporting expansion components are available: nitrogen booster, low-temperature dryer, nitrogen purification unit, gas storage tank and online dew point detector. Integrated skid-mounted structure can be customized according to customers’ working conditions to reduce floor space and meet projects with limited factory area. The products comply strictly with industrial gas equipment manufacturing standards. Each unit undergoes 72-hour full-load continuous gas production test before delivery, and all indicators including purity, pressure and air tightness pass inspection before shipment.
Against the trend of green manufacturing, clean production has become the core competitiveness of enterprises. Relying on oil-free and clean gas production performance, Oil Free CMS Nitrogen Generator meets clean production standards of food, pharmaceutical, new energy and electronics industries. It gets rid of the high transportation cost of outsourced liquid nitrogen and safety management pressure of liquid nitrogen storage tanks. On-site nitrogen production generates gas on demand without continuous liquid nitrogen procurement, presenting outstanding economic benefits in the long run. Whether it is gas supporting for newly built production lines or upgrading of old oil-containing nitrogen generation equipment, Oil Free CMS Nitrogen Generator serves as an efficient, clean, economical and stable nitrogen production solution.