CN

CE & ISO9001 certified – Jinbao delivers global quality to Chinese factories.

Home >  other > 

food packaging nitrogen generator system

  The food packaging industry has strict professional standards for the cleanliness, stability and safety of fresh-keeping protective gas. As a non-toxic and inert fresh-keeping protective gas, nitrogen is widely used in inflation packaging and sealed fresh-keeping processes for various foods such as snacks, pastries, meat products, dried fruits and pre-made dishes. It can effectively isolate oxygen, inhibit bacterial growth, delay food oxidation and deterioration, and greatly extend the shelf life of food. The food packaging nitrogen generator system is an integrated nitrogen production equipment specially customized for food processing and packaging scenarios. Different from general industrial nitrogen production equipment, it relies on food-grade exclusive structural design to take into account cleanliness, airtightness, stability and safety. It adapts to the dust-free, sterile and standardized production environment of food workshops from multiple dimensions including overall framework, layered structure, functional modules and protective structure, serving as an indispensable core supporting equipment for modern food packaging production lines.

  The equipment adopts an integrated overall structure to adapt to the standardized layout and lightweight production needs of food workshops. Traditional nitrogen making equipment mostly has a split and scattered structure, with air compressors, gas storage tanks, nitrogen making hosts and purification equipment placed independently, featuring large space occupation and messy pipelines that are prone to dust and dirt accumulation and fail to meet the hygiene specifications of food workshops. In contrast, the food packaging nitrogen generator system highly integrates all functional units including air compression, gas purification, oxygen-nitrogen separation, pressure stabilization gas storage and intelligent control into an integrated structure. It has a compact and regular overall structure with small floor area, suitable for standardized installation and embedded layout beside food factory production lines. The whole machine adopts a fully enclosed frame design without exposed messy pipelines or open gaps, which is not easy to accumulate dust and sundries and convenient for daily cleaning and disinfection, fully complying with the standardized cleaning management standards of food production workshops and eliminating food safety hazards caused by equipment dirt accumulation.

  The front-end purification pretreatment structure builds a solid cleanliness foundation for food-grade nitrogen production with exclusive structure adapted to food hygiene requirements. The system is equipped with a special three-stage layered purification structure for food, consisting of a primary filtration unit, a drying and dewatering unit and a precision oil removal unit, forming a complete gas source purification system. The first-layer primary filter structure adopts a detachable food-grade filter screen to intercept dust, hair and suspended particulate matter in the air. The second-layer low-temperature freeze-drying structure can completely remove liquid water vapor and humid media from compressed air and avoid mold growth caused by moisture. The third-layer high-precision activated carbon purification structure adopts food-grade adsorption materials to completely adsorb trace oil mist and impurities in compressed air and prevent oil pollution of the gas source. The whole purification system adopts a closed modular design with seamlessly connected pipelines and no purification dead corners, which can stably output oil-free, water-free and dust-free clean gas sources. It ensures that the produced nitrogen meets the safety standards of food-contact gas from the structural level and avoids gas pollution in packaging processes.

  The core nitrogen separation main structure adopts a layered modular layout to ensure gas production purity and operational stability. As the core functional structure of the system, the oxygen-nitrogen separation unit adopts a high-precision double-tower structure with carbon molecular sieve adsorption towers. The two towers alternately complete adsorption, desorption and regeneration to realize 24-hour uninterrupted continuous gas production, perfectly adapting to the non-stop production mode of food packaging assembly lines. Optimized by mechanical design, the double-tower structure has uniform pressure bearing and stable structure, which is not easy to deform and lose during long-term high-frequency alternating operation, effectively avoiding problems such as purity drift and unstable gas production. Meanwhile, the internal uniform flow distribution structure of the separation tower enables airflow to evenly pass through the molecular sieve layer, improves the efficiency of oxygen-nitrogen separation, and stably maintains the nitrogen purity above 99.9%, meeting the high-purity gas demand for fresh-keeping packaging of various high-end foods. The modular separation structure is easy to disassemble and maintain, requiring no overall machine disassembly for later maintenance and only independent replacement of modular components, which greatly simplifies the equipment maintenance process for food factories.

  The rear-end pressure stabilization energy storage and sterile transmission structure adapts to the precise gas supply working conditions of food packaging. The rear end of the system is equipped with a special pressure stabilization buffer structure. The gas storage tank is integrally formed of food-grade 304 stainless steel, with a smooth inner wall without dead corners, corrosion resistance and easy cleaning. It will not produce rust impurities to pollute nitrogen and fully conforms to food production hygiene standards. The pressure stabilization structure can effectively buffer gas production pressure fluctuations and output stable air pressure constantly, preventing defective packaging problems such as bulging bags, deflated bags and poor sealing caused by fluctuating inflation pressure in food packaging. The supporting gas transmission pipeline adopts food-grade seamless stainless steel pipeline with excellent airtightness, no gas leakage and no external impurity infiltration, which ensures the cleanliness and stability of nitrogen throughout the process and adapts to the continuous inflation operation of high-speed food packaging production lines.

  The whole machine's dust-proof, antibacterial and safety protection structure complies with the safety production specifications of food workshops. In response to the core requirements of high cleanliness, dust prevention and bacteria prevention in food workshops, the equipment shell adopts a fully enclosed dust-proof structure with fully covered sealing strips at splicing positions, which effectively blocks external dust, bacteria and mosquitoes from entering the equipment and avoids pollution of core components and secondary pollution of gas sources. At the same time, the equipment is embedded with multiple protection structures including overload protection, overpressure protection, high-temperature protection and leakage protection. The built-in hidden protection modules occupy no extra space and are not easy to accumulate dust, ensuring stable and safe equipment operation while maintaining a neat and tidy overall structure. In addition, the equipment heat dissipation structure adopts a silent convection heat dissipation design, and the heat dissipation port is equipped with a dust-proof and antibacterial filter screen, which not only ensures efficient heat dissipation, but also prevents dust accumulation and bacterial growth, fully adapting to the environmental standards of the food packaging industry.

  In conclusion, the food packaging nitrogen generator system integrates multiple structural advantages including integrated overall architecture, layered purification structure, double-tower separation core, sterile transmission structure and clean protection structure, realizing the integrated functions of clean gas production, stable gas supply and safe operation. The exclusive food-grade structural design solves the pain points of ordinary nitrogen making equipment such as insufficient cleanliness, messy structure and easy dirt accumulation, and accurately matches the production working conditions and hygiene standards of food packaging assembly lines. It helps food enterprises improve food fresh-keeping quality, realize compliant production and reduce costs and increase efficiency, serving as a preferred supporting equipment for standardized and intelligent production in the food packaging industry.

How can we help you?

Product Registration Subscription Request a Quote